Navigation Links
Sweet new approach discovered to help produce metal casting parts, reduce toxicity
Date:11/8/2012

CORVALLIS, Ore. Based on a new discovery by researchers at Oregon State University, the world's multi-billion dollar foundry industry may soon develop a sweet tooth.

This industry, that produces metal castings used in everything from water pumps and jet engines to railroad and automobile parts, dates back thousands of years to before Greek and Roman times. It was important in the advance of human civilization, but still continues to evolve.

Some modern technologies use various types of "binders" to essentially glue together sands and other materials to form sophisticated molds, into which molten metals are injected to create products with complex shapes. Existing approaches work, but some materials used today, such as furan resins and phenol formaldehyde resins, can emit toxic fumes during the process.

However, experts in adhesion science in the OSU College of Forestry have discovered and applied for a patent on a new use of a compound that appears to also work surprisingly well for this purpose. They say it should cost less than existing binders, is completely renewable and should be environmentally benign.

It's called sugar.

"We were surprised that simple sugar could bind sand together so strongly," said Kaichang Li, an OSU professor of wood science and engineering. "Sugar and other carbohydrates are abundant, inexpensive, food-grade materials.

"The binder systems we've developed should be much less expensive than existing sand binders and not have toxicity concerns," Li added.

Sugar is a highly water-soluble food ingredient, as anyone knows who has ever put a teaspoon of it in a cup of coffee. The OSU researchers discovered a novel way to make strong and moisture-resistant sand molds with sugar. An inaccurate reading of temperature in a baking oven helped lead to the important discovery, they said.

Li and an OSU faculty research assistant, Jian Huang, identified combinations of sugar, soy flour and hydrolyzed starch or even just sugar by itself that should work effectively as a binder in sand molds for making various types of metal parts.

This novel sand binder technology is ready for more applied research and testing, they said, and the university is seeking investors and industrial partners to commercialize it. Private sector financing of OSU research has increased 42 percent in the past two years, to $35 million, as part of its increasing emphasis on university/industry partnerships.

Sand-based moldings, which comprise about 70 percent of all metal castings, are used to make many metal products, often from aluminum or cast iron, but also from bronze, copper, tin and steel. They are a major part of the automobile industry, along with applications in plumbing materials, mining, railroad applications and many other areas.

Sugar and the other agricultural products used for this purpose should have no environmental drawbacks, since they largely decompose into just carbon dioxide and water. With the techniques developed at OSU, the use of sugar as a binder allows the creation of sand molds that gain strength rapidly and remain strong in high humidity environments, which is necessary for their effective use in industrial applications.

Li's laboratory at OSU has developed other related products in recent years, such as a natural resin made from soy flour that is already being used commercially to replace the use of formaldehyde-based adhesives in the manufacture of some wood products.

For that achievement, five years ago he was given the Presidential Green Chemistry Challenge Award by the Environmental Protection Agency, which recognizes innovators who have helped reduce waste or toxins in manufacturing processes.


'/>"/>

Contact: Kaichang Li
Kaichang.li@oregonstate.edu
541-737-8421
Oregon State University
Source:Eurekalert

Related biology news :

1. Synthetic biofilter wins through to the top Sweet 16 in Boston
2. Pink Lemonade, Razz, Sweetheart, and Caras Choice: superb blueberries from ARS
3. Sugar-sweetened drinks are not replacing milk in kids diets
4. How sweet it is: Tomato researchers discover link between ripening, color and taste
5. Traditional fisheries management approach jeopardizes marine ecosystems worldwide
6. Whitehead scientists identify major flaw in standard approach to global gene expression analysis
7. Columbia researchers report novel approach for single molecule electronic DNA sequencing
8. Maintaining Earths sustainability: Scientists, engineers, educators take coordinated approach
9. New approach of resistant tuberculosis
10. New line of approach for combination therapy against melanoma
11. Grassroots approach to conservation developed
Post Your Comments:
*Name:
*Comment:
*Email:
(Date:5/9/2016)... 2016 Elevay is currently known ... freedom for high net worth professionals seeking travel for ... connected world, there is still no substitute for a ... sealing your deal with a firm handshake. This is ... advantage of citizenship via investment programs like those offered ...
(Date:4/28/2016)... and BANGALORE, India , April 28, ... Systems, a product subsidiary of Infosys (NYSE: INFY ... announced a global partnership that will provide end ... use mobile banking and payment services.      (Logo: ... key innovation area for financial services, but it also plays ...
(Date:4/26/2016)... and LONDON , April 26, ... of EdgeVerve Systems, a product subsidiary of Infosys ... announced a partnership to integrate the Onegini mobile ...      (Logo: http://photos.prnewswire.com/prnh/20151104/283829LOGO ) ... customers enhanced security to access and transact across ...
Breaking Biology News(10 mins):
(Date:6/24/2016)... ... June 24, 2016 , ... While the majority of commercial spectrophotometers ... 5000 and the 6000i models are higher end machines that use the more unconventional ... spectrophotometer’s light beam from the bottom of the cuvette holder. , FireflySci has ...
(Date:6/23/2016)... June 23, 2016   Boston Biomedical , ... compounds designed to target cancer stemness pathways, announced ... granted Orphan Drug Designation from the U.S. Food ... gastric cancer, including gastroesophageal junction (GEJ) cancer. Napabucasin ... to inhibit cancer stemness pathways by targeting STAT3, ...
(Date:6/23/2016)... ... June 23, 2016 , ... ... (Yeast and Mold) microbial test has received AOAC Research Institute approval 061601. , ... tests introduced last year,” stated Bob Salter, Vice President of Regulatory and Industrial ...
(Date:6/23/2016)... ... June 23, 2016 , ... Supplyframe, ... of the Supplyframe Design Lab . Located in Pasadena, Calif., the Design ... of how hardware projects are designed, built and brought to market. , The ...
Breaking Biology Technology: